REGULATORS

UNICONTROL

UNICONTROLs are pressure regulators fully conforming to all paragraphs of International Standard ISO2503. The main focus during product design and manufacture was on providing excellent performance, robustness and durability and guaranteeing its uncompromised safety. The UNICONTROL regulators use a filter protected fully encapsulated valve, well proven over several generations of GCE regulators. The body is made of solid forged, high quality brass, polished and chemically stabilized. The zinc die-cast bonnet is protected by a double layer powder painting to providing a guarantee corrosion resistance even in very aggressive environments. For operational safety the integrated Pressure Relief Valve, located on the rear of the body is designed to prevent end users from changing the factory setting.

These regulators are independently type-tested and certified by BAM Berlin (The German State Testing Institute) to work safely with up to 200 bar inlet pressure.

TECHNICAL DATA

Body:Forged Brass, chemically stabilized (acid bright dipped)
Bonnet:Die-cast Zinc alloy, chemically stabilized and powder painted
Diaphragm:Diam. 55 mm fabric-reinforced EPDM rubber
Encapsulated Valve:Brass body sealed by PA or high-grade chloroprene rubber
Pressure Gauges:Non-bulkhead 63 mm gauges, class 2,5%, scale calibrated in Bar
Inlet Stem & Nut:Brass, geometry complying with BS-341 standard
Safety Valve:Non-adjustable, plastic housing
Control elements:Ergonomic PA control knob, captive pressure adjusting screw

ARGON

  • ISO 2503 class N10
Art. Nr.TypeInlet pressureOutlet pressureNominal flowrateInlet
connection
Outlet
connection
0783984Flow gauge200 bar**N/A3–30l/min
full scale
G5/8″RH M*G3/8″RH
0783986Tube flowmeter200 bar**N/A3–30l/minG5/8″RH M*G3/8″RH

  * M-male
** The 230 bar inlet pressure may be used instead of 200 bar, no risk of damage.
** 300 bar inlet pressure products available on the request.


OXYGEN

  • ISO 2503 class O3 (0783976), O5 (0783977)
Art. Nr.TypeInlet
pressure
Outlet pressureNominal flowrateInlet
connection
Outlet
connection
0783976Pressure
gauge
200 bar**0–10 bar30 m3/hG5/8″RH M*G3/8″RH
0783977Pressure
gauge
200 bar**0–20 bar50 m3/hG5/8″RH M*G3/8″RH

  * M-male
** The 230 bar inlet pressure may be used instead of 200 bar, no risk of damage.
** 300 bar inlet pressure products available on the request.


ACETYLENE

  • ISO 2503 class A2
Art. Nr.Inlet
pressure
Outlet pressureNominal flowrateInlet
connection
Outlet
connection
078398025 bar0–1.5 bar5 m3/hG5/8″LH M*G3/8″LH

  * M-male

 CO2

  • ISO 2503 class N (0783983), N10
Art. Nr.TypeInlet pressureOutlet pressureNominal flowrateInlet
connection
Outlet
connection
0783983Pressure
gauge
200 bar**0–10 bar30 m3/h0.860×1/14″F*G3/8″RH
0783985Flow gauge200 bar**N/A3–30l/min
full scale
0.860×1/14″F*G3/8″RH
0783987Tube flowmeter200 bar**N/A3–30l/min0.860×1/14″F*G3/8″RH

  * F-female
** The 230 bar inlet pressure may be used instead of 200 bar, no risk of damage.
** 300 bar inlet pressure products available on the request.

OTHERS

  • ISO 2503 class (0783978) P0, (0783979) P1, (0783981) N3, (0783981) N5, (0783988) H3
Art. Nr.GasInlet pressureOutlet pressureNominal flowrateInlet connectionOutlet connection
0783978LPG25 bar0–1.5 bar1 m3/h0.860×1/14″LHG3/8″LH
0783979LPG25 bar0–4 bar5 m3/h0.860×1/14″LHG3/8″LH
0783981NEUTRAL
(Ar/N/He)
200 bar**0–10 bar30 m3/hG5/8″RH M*G3/8″RH
0783982NEUTRAL
(Ar/N/He)
200 bar**0–20 bar50 m3/hG5/8″RH M*G3/8″RH
0783988HYDROGEN200 bar**0–10 bar30 m3/hG5/8″LH M*G3/8″LH

  * M-male
** The 230 bar inlet pressure may be used instead of 200 bar, no risk of damage.
** 300 bar inlet pressure products available on the request.

DINCONTROL REGULATOR 200 BAR - SINGLE STAGE

OXYGEN

Art. Nr.Inlet pressureOutlet pressureInlet connectionOutlet connection
0780974 300 bar10/16 barW30x2 G1/4″
0781357 300 bar10 barNEVOC W 30×2 G1/4″
0783127 200 bar20/40 barG3/4″ G3/8″

 

ARGON/ARGON MIXTURE

Art. Nr.Inlet
pressure
Outlet
pressure

Inlet connection

Outlet
connection
0780692200 bar10 barG3/4″G1/4″
0783129200 bar20/40W21,8×1/14″G3/8″
0780998300 bar30 l/minW30x2″G1/4″
0782987300 bar30 l/minW30-2″G1/4″
0781358300 bar0 – 32 l/minNEVOC W 30×2G1/4″

 

NITROGEN

Art. Nr.Inlet
pressure
Outlet
pressure
Inlet connectionOutlet
connection
0780997 300 bar 10/16W30x2″G1/4″
0780624 200 bar 10W24,32×1/14″G1/4″
0781497 300 bar 20/40W30x2-G1/4″G3/8″

 

HYDROGEN

Art. Nr.Inlet
pressure
Outlet
pressure
Inlet connectionOutlet
connection
0782984300 bar10/16W30x2LHG3/8″ LH

ECO SAVER REGULATOR

The ECOSAVER is a cylinder regulator designed for use in gas shielded welding processes to reduce pressure and flow surges which could otherwise create gas wastage and give rise to a poor weld. Weld quality and gas consumption are optimised when the ECOSAVER is used as part of the control system, and especially beneficial during non continuous welding process application.

FEATURES

  • Cylinder regulator with up to 300 bar inlet pressure and integrated flow meter
  • Adjustable in the range 0-30 litres per minute
  • Two stage pressure reduction from 300 bar
  • Saves gas during inlet pressure changes (as the cylinder empties)
  • Saves gas during fl ow changes (non-continuous welding processes)
  • Provides consistent and stable gas conditions around the weld
  • Available with connections for most markets

The ECOSAVER keeps a constant level of gas pressure in the downstream system during the welding process. This prevents pressure and flow surges from being created in the system. Surges can create gas wastage and give rise to a poor weld. Weld quality and gas consumption are optimised when the ECOSAVER is used as part of the control system.

GAS SAVINGS

Shielding Gas is a significant consumable cost in the welding process, and savings with ECOSAVER can also be very significant. The type of welding determines the savings, highest benefits during spot welding, (significant on/off cycling at the gas supply). However valuable reduction in costs can still be achieved even on longer seam runs. Typical expected savings.

Type of WeldGas saving
Spot welding:40-45%
Mostly spot welding plus some seam welding:30-35%
Equal spot/seam:25-30%
Mostly seam welding:18-22%

 

Art. Nr.Gas

Inlet connection

Outlet connection

9615620Ar/CO2G5/8″G3/8″

 

TECHNICAL DATA

Inlet pressure:300 bar
Flow rate:3 – 30 l/min

GAS SAVER GS-35

SAVE GAS UP TO 30-35 %

The device Pluscontrol GS35 must be applied to the outlet of all Argon or COregulators of any brand. It solves the big problem of huge waste of gas when opening the torch solenoid valve, a few known.

In that moment, in fact, the hose between the regulator and the solenoid valve remains full of gas at a high pressure due to previous stop of the flow (closing of the solenoid valve). As soon as you press the torch trigger (MIG or TIG) there is a release of a huge flow of gas which gets wasted.

Pluscontrol GS35 helps to save up to 30-35 % of your gas.

Art. Nr.DescriptionInlet
Outlet
0762723Pluscontrol GS35 Ar/CO2
Brass
G3/8″FG3/8″M
0762724Pluscontrol GS35 Ar/CO2
Chrome-plated
G3/8″FG3/8″M
0762728Pluscontrol GS35 Ar/CO2 BrassG1/4″FG1/4″M
391P000004Flowmeter 30 l/m 

JETCONTROL 600

JETCONTROL 600 are single stage, two gauge cylinder regulators extensively used in oil refineries, laboratories or industrial processes requiring precise and stable delivery of high pressure industrial gasses. Regulators are primarily designed, tested and manufactured to operate on max. inlet pressure up to 300 Bar and providing pressure outlet up to 206 Bar. Its robust design, top-grade materials and strictly controlled manufacturing and testing procedures guarantee high operation safety even if working with small-molecular gases (like helium or hydrogen) on very high pressures. Key components manufactured form high-tensile brass, use of extra-safe and accurate bulkhead gauges, double-layer high-grade stainless-steel diaphragms or efficient metal filters help to prolong regulator service life and ensure trouble-free operation of JETCONTROL 600 regulators.

TECHNICAL DATA

Body:High tensile brass, chemically stabilized and transparent powder-painted
Bonnet:Brass, chemically stabilized and transparent powder painted
Diaphragm:Two layer, diam. 40 mm, pre-shaped stainless steel
Encapsulated valve:Brass body sealed by high-grade PA
Pressure Gauges:Safe design, bulkhead 50mm gauges, scale in Bar, accuracy class 2,5%
Inlet Stem & Nut:High-tensile brass, geometry complying with BS-341 standard
Safety Valve:Not-present, must be an independent part of downstream gas line
Pressure Setting:Stainless steel T-bar, brass pressure adjusting screw in bronze bush

 

OXYGEN

Art. Nr.Inlet
pressure
Outlet
pressure
FlowrateInlet conn.
(BSP 341 #3)

Outlet conn.
(6mm nipple)

0766022230 bar206 bar180 m3/hG 5/8″RH Male
side
0.860×1/14″
0766024230 bar100 bar150 m3/hG 5/8″RH Male
side
 0.860×1/14″
0762867230 bar100 bar150 m3/hG 5/8″RH Male
bottom
 0.860×1/14″
0762511230 bar170 bar160 m3/hG 5/8″RH Male
bottom
 0.860×1/14″


NEUTRAL (Ar/N/He)

Art. Nr.Inlet
pressure
Outlet
pressure
FlowrateInlet conn.
(BSP 341 #3)

Outlet conn.
(6mm nipple)

0766026230 bar206 bar180 m3/hG 5/8″RH Male
side
0.860×1/14″
0766028230 bar100 bar150 m3/hG 5/8″RH Male
side
 0.860×1/14″
0762865230 bar100 bar150 m3/hG 5/8″RH Male
bottom
 0.860×1/14″
0762866230 bar170 bar160 m3/hG 5/8″RH Male
bottom
 0.860×1/14″


HYDROGEN

Art. Nr.Inlet
pressure
Outlet
pressure
FlowrateInlet conn.
(BSP 341 #4)

Outlet conn.
(6mm nipple)

0766030230 bar206 bar180 m3/hG 5/8″LH Male
side
0.860×1/14″
0766032230 bar100 bar150 m3/hG 5/8″LHMale
side
 0.860×1/14″

GCE ProControl® (INDIA)

GCE ProControl® series regulators are of robust design for daily use for indoor applications in workshops but also for outdoor on-site operations. Downwards orientated diaphragm casting (bonnet) increases the safety of the handling. The material used for the regulators is chosen to suit each specific type of gas. Each regulator is individually adjusted and tested before leaving the factory. All regulators have been designed, produced an tested in Europe using more than 100 years long experience of GCE group with producing this type of the product and with respecting the latest engineering practice. GCE ProControl® regulators fulfil the requirements of ISO 2503.

FEATURES

  • High-performance regulator following all common technical gas applications needs
  • Safety focussed design following ISO 2503
  • Robust rubber gauge protection with back lid preventing damages and impurities
  • Prolonged lifetime saving costs related to services, spares and replacements
  • Encapsulated regulating technology for precise parameters stability
  • Easy handling for the operator by ergonomic arrangement
  • Three scale pressure gauges acc. to ISO 5171 with high contrast pointer for better gas pressure clarity

ADVANTAGES

  • Excellent outlet pressure stability
  • Ergonomic and robust design
  • High performance
  • Excellent parameters
  • Oxygen safety
  • Spare parts available
  • Variants for all technical gasses up to 300 bar cylinder filling pressure
  • Accessories available – Flashback arrestors, Gas economiser
  • Suitable for all technical gasses applications supplied from cylinders
  • In compliance with EN ISO 2503, ISO 5171, ISO 9536, ISO 9090, ISO 5145

TECHNICAL DATA

Gas:

O2N2,
H
2, He

Ar
Ar/CO2
F.G.*

CO2

Acetylene

Propane

Body:Brass forged
Bonnet:Zn/Al alloy Die Cast
Stems, nuts and fittings:Brass
Diaphragm:EPDMNBR 
Seat sealing:PACR
Inlet/Outlet connection:Gas specific connection
Maximal inlet pressure:200 or 300 bar200 bar25 bar
Outlet pressure range:

0-10 bar

0-20 bar

0-30 bar

0-50 bar

0-16 l/min

0-24 l/min

0-32 l/min

F. G.: 50 l/min

1,5 bar4 bar
Temperature range:From -20°C to 60°C
Weight:Approx. according to gas variant: 1,9 kg
Pressure relief valve:Used in all variants

S2+ MULTISTAGE

  • GCE multi-stage regulators are designed to provide accurate, fluctuation free delivery for precision applications such as shielding gas arc welding, CNC oxy-fuel cutting or laboratory use.
  • The first stage reduces the inlet pressure by over 90% and the large second stage diaphragm ensures accurate delivery pressure.
  • GCE multistage regulators are precision built to latest EN ISO 2503 and
    EN ISO 7291 standards to provide maximum accuracy and safety.
  • These regulators have the additional feature of being able to pipe away gases from the relief valve port, and comply with the stringent requirements of EN ISO 7291 even for strict manifold application.
FEATURES, ADVANTAGES, BENEFITS
  • Top-safe & Accurate Bulkhead 50mm Gauges
  • Body and 1st. bonnet forged from high-quality Brass
  • Technical Data permanently marked on body
  • Powder-painted surface for high corrosion resistance
  • Non-adjustable safety valve located on top side of body
  • Inlet Connections exactly complying with BS-341 Standards
  • Max. Outlet pressure locked for operational safety
  • Non-detachable Ergonomic Plastic control knob
TECHNICAL DATA
Body:Forged Brass, chemically stabilized and gold powder-painted
First stage Bonnet:Forged Brass, chemically stabilized and powder painted
Second stage Bonnet:Die-cast Zinc alloy, chemically stabilized and powder painted
First stage Diaphragm:Diam. 40 mm, pre-shaped stainless steel
Second stage Diaphragm:Diam. 82 mm EPDM fabric-reinforced rubber
Encapsulated Valve:Brass body sealed by PA (first stage) or high-grade chloroprene rubber (second stage)
Pressure Gauges:Safe design, bulkhead 50mm gauges, dual scales, accuracy class 2,5%
Inlet Stem & Nut:High-tensile brass, geometry complying to BS-341 standard
Safety Valves:On both regulator stages, non-adjustable
Control elements:Plastic handwheel + captive pressure adjusting screw
Setting:Ergonomic PA handwheel, adjustable limitation of P2 max